“In the first quarter, the company expects to complete an output value of about 170 million yuan.” On the 27th In the 5G intelligent IoT smart spinning production workshop of Fujian (Youxi) Xuyuan Textile Co., Ltd., located in Chengnan Park of Youxi Economic Development Zone, machines roared. Chairman Lin Jibao introduced while inspecting the production line that currently, the company is providing services for the textile industry Integrating into digital Fujian and exploring new paths in digital workshops, after all high-quality blended yarn projects are put into production, the production capacity will reach 400,000 spindles, the annual output value will be 1.8 billion yuan, and the tax creation will reach more than 60 million yuan.
The production model of the textile industry has always been relatively traditional,roving frame Doffing and other processes are completed manually, which is a labor-intensive industry. How to improve production efficiency and product quality has always been a difficult problem that textile companies need to solve.
Xuyuan, as a new project of Sanming City’s tens of billions leading enterprise The total investment in textiles is 1.6 billion yuan, of which 690 million yuan was invested in the first phase of the project to build the largest single workshop in the province’s textile industry with a length of 381 meters and a width of 86 meters. It can produce 170,000 spindles of high-quality blended yarn annually, with an output value of 600 million yuan. . Through the intelligent spinning production line equipped with the “Spinning MES Cloud System”, the entire process of online data collection, monitoring, operation and prediction is realized, allowing the enterprise to become a 24-hour non-stop The “black light factory” produced.
In the corner of the workshop, several rows of thick and thin combined intelligent fully automatic roving machines rumble There was a loud noise, and on the aerial track, empty tubes came in and were filled with yarn, but there was no worker in sight. This is very different from the crowded scene in ordinary spinning workshops before.
Thickness combined intelligent fully automatic roving machine adopts automatic doffing and production The first technology realizes the automatic exchange of full and empty roving bobbins through the yarn changing robot. The empty bobbin automatically enters the doffing frame to prepare for the next round of spinning. The full yarn is transported to the three-dimensional aerial yarn warehouse for storage through the BTS roving intelligent transportation system. , and automatically transported to the spinning machine on demand.
Between the spinning machine and the automatic winding machine, the fine winding The combined machine realizes the automatic circulation of materials from the spinning process to the winding process. There is also a package yarn intelligent packaging logistics system. Through the package yarn automatic conveying system, the package yarn automatic stacking system, etc., it can realize the whole process unmanned operation of multiple solutions such as intelligent conveying of package yarn types, online machine vision inspection, automatic stacking, and natural moisture regain. ization operation.
“The machine alarm and operation prompt information in the workshop can be pushed instantly , greatly reducing employees’ ineffective patrol time and reducing operation response time by more than 80%.” Lin Jibao said that the digitalization of the workshop not only optimizes the production process, but also reduces the error rate by 10% and increases the rate of high-quality spinning products by 20%. , the spinning cycle can be reduced by 30%, and the number of workers can be reduced by more than 70%. It used to require 50 to 60 people for 10,000 spindles, but now it only requires single digits.
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