1. Overview of TPU composite silver fox fur fabric
TPU composite silver foxsui fabric, as an innovative functional textile material, has demonstrated outstanding technical advantages in the field of modern high-performance clothing. The fabric is made of thermoplastic polyurethane (TPU) film and silver fox velvet fibers through advanced composite process, combining the excellent physical properties of TPU and the natural warmth properties of silver fox velvet. TPU films offer excellent wear resistance, flexibility and waterproof and breathable properties, while silver fox velvet provides excellent warmth and comfortable wearing experience with its unique fiber structure.
In ski suit applications, TPU composite silver fox fur fabric shows unique advantages. Its double-layer composite structure can effectively block the invasion of cold air from the outside world, while allowing the moisture generated by the human body to be quickly discharged, keeping the inside dry and comfortable. The thickness of this fabric is usually between 0.8-1.2mm and weighs about 250-300g/m², which not only ensures sufficient warmth and maintains good lightness. According to the ASTM D737 standard test, its breathability can reach 5000-8000g/m²/24h, far exceeding the performance indicators of traditional ski suit fabrics.
In recent years, with the popularization of ice and snow sports and the advancement of technology, the research and development of TPU composite silver fox fur fabrics has made significant progress. Especially the application of nano-scale TPU coating technology has improved the waterproof performance of the fabric to a water column pressure of 5000-10000mm, while maintaining excellent breathability. In addition, the introduction of new silver fox velvet fiber treatment technology has further enhanced the antibacterial and odor-proof function of the fabric and extended the service life of the clothing.
Property Parameters | Indicator Range |
---|---|
Thickness | 0.8-1.2mm |
Weight per unit area | 250-300g/m² |
Breathability | 5000-8000g/m²/24h |
Waterproofing | 5000-10000mm water column |
These technological advancements not only improve the functionality of ski suits, but also provide athletes and outdoor enthusiasts with a better wearing experience. Especially in extreme weather conditions, TPU composite silver fox fabric shows an unparalleled advantage.
2. Analysis of the rapid drying principle of TPU composite silver fox velvet fabric
The rapid drying performance of TPU composite silver fox fur fabric is mainly due to its unique microstructure design and material characteristics. From a micro levelLook, the TPU film adopts a microporous structure design, and the pore size is controlled within the range of 0.1-0.3μm. This size can not only effectively prevent the penetration of liquid water, but also allow water vapor molecules to pass smoothly. According to the Knudsen diffusion theory, this microporous structure can significantly improve the water vapor transmission efficiency and enable the fabric to have excellent one-way wet-guided performance.
After special treatment, the surface of the silver fox velvet fiber forms a hydrophilic microgroove structure. The diameter of these microgrooves is about 1-3μm, which can quickly absorb and disperse sweat through capillary action. Studies have shown that this structure can increase the rate of sweat absorption by more than 30% (Johnson, 2019). When the human body sweats, the silver fox velvet fiber first absorbs sweat quickly and evenly distributes it to the entire fiber surface through the capillary effect, and then discharges moisture in water in the form of water vapor with the help of the microporous structure of the TPU film.
From the physical mechanism, the TPU composite silver fox fur fabric adopts a double-layer gradient structure design. The inner layer of silver fox velvet fiber has a high moisture absorption ability and can quickly absorb moisture generated by the human body; the outer layer of TPU film acts as a barrier, preventing external moisture from infiltration while promoting internal moisture discharge. This structural design follows the second law of thermodynamics, using the driving force formed by temperature and humidity differences to achieve effective migration of moisture.
Performance Parameters | Test Method | Data Results |
---|---|---|
Hydror rate | AATCC 79 | 6.5g/100cm²/min |
Wet conduction efficiency | ASTM F1868 | 85% |
Evaporation rate | ISO 11092 | 0.35g/cm²/h |
Experimental data show that the evaporation rate of TPU composite silver fox sued fabric in simulated human body movement reaches 0.35g/cm²/h, about 40% higher than that of traditional ski suit fabrics. This performance advantage is due to its unique “sandwich” structural design, in which the intermediate TPU layer plays a key regulating role. When the ambient temperature decreases, the thermal conductivity of the TPU layer will be adjusted accordingly to ensure that the moisture can continue to evaporate under appropriate temperature conditions.
In addition, TPU composite silver fox sued fabric also uses directional wet channel technology. By constructing a specific geometry on the fiber surface, a directional guide path is formed so that moisture can quickly migrate in a predetermined direction. This design not only improves moisture transfer efficiency, but also effectively avoids localMoisture accumulates to keep overall dry and comfortable.
3. Application characteristics of TPU composite silver fox sued fabric in ski suits
The application of TPU composite silver fox sued fabric in ski suits shows many technical advantages. First of all, its unique three-layer composite structure (inner silver fox velvet, middle TPU membrane, outer protective layer) provides comprehensive protection performance for ski suits. The inner silver fox velvet fiber has been anti-statically treated, and the surface resistance value can be reduced to below 10^6Ω, effectively preventing static accumulation, which is particularly important for use in cold and dry environments. The intermediate TPU membrane achieves an excellent waterproof and breathable balance point through cross-link density regulation, and its water pressure resistance can reach more than 10,000mm, fully meeting professional skiing needs.
In terms of functionality, TPU composite silver fox sued fabric adopts intelligent temperature control technology. By adding temperature-responsive microcapsules to the TPU film, the fabric can automatically adjust the breathable performance according to the ambient temperature. When the ambient temperature rises, the substances released by the microcapsules will increase the porosity of the TPU membrane, thereby improving breathability; while under low temperature conditions, the warming effect is enhanced by shrinking the pores. This adaptive adjustment mechanism significantly improves the comfort of ski suits.
Function Parameters | Technical Indicators |
---|---|
Electric Static Protection | Surface resistance: <10^6Ω |
Temperature control range | -30℃~+20℃ |
UV protection | UPF>50+ |
To meet various challenges that may be encountered during skiing, TPU composite silver fox fur fabric also integrates multiple protection functions. For example, by coating nanotitanium dioxide particles on the surface of silver fox velvet fibers, it imparts long-lasting antibacterial and odor-resistant properties to the fabric. According to ISO 20743 tests, its antibacterial rate can reach 99.9%. In addition, the fluorocarbon finishing technology used in the outer protective layer not only enhances the anti-fouling performance of the fabric, but also provides good oil-resistant and water-repellent properties, with contact angles up to 130° or above.
TPU composite silver fox suede fabric performs well in terms of durability. Its tear resistance strength exceeds 100N/mm², and its wear resistance reaches more than 50,000 cycles of the Martindale method. It is particularly worth mentioning that the fabric adopts environmentally friendly flame retardant finishing technology, complies with the requirements of EN 11612, ensuring additional safety guarantees in unexpected circumstances. These combined performances make TPU composite silver foxsuit fabric ideal for high-end ski suits.
IV. Production process and quality control of TPU composite silver fox velvet fabric
The production process of TPU composite silver fox fur fabric involves multiple key links, and each step needs to be strictly controlled to ensure the excellent performance of the final product. First of all, during the raw material preparation stage, the TPU film is made of imported medical grade raw materials and is prepared through precision extrusion equipment. The extrusion temperature is controlled between 190-210°C and the screw speed is set to 30-40rpm to ensure the full extension of the TPU molecular chain and obtain ideal mechanical properties. Silver fox velvet fibers are made of high-quality native fibers, which are treated with plasma surface to improve the hydrophilicity and adhesion properties of the fibers.
Composite process is the core link of the production process, and advanced hot melt composite technology is used. In specific operation, the pretreated silver fox velvet fiber and TPU film are placed in a special composite machine, the heating temperature is controlled at 120-140°C, the pressure is applied to 0.5-0.8MPa, and the holding time is 10-15 seconds. By precisely controlling the process parameters, ensure that the bonding force between the two layers of materials reaches an optimal state. The composite fabric needs to be shaped and kept at 110℃ for 3 minutes to eliminate internal stress and ensure product dimensional stability.
Process Parameters | Control Range |
---|---|
Extrusion temperature | 190-210℃ |
Composite temperature | 120-140℃ |
Compound Pressure | 0.5-0.8MPa |
Standing Temperature | 110℃ |
The quality control system runs through the entire production process. In the raw material detection process, the chemical structure of the TPU film is verified by Fourier transform infrared spectrometer (FTIR) to ensure that its purity and molecular weight meet the requirements. For finished fabrics, strict performance testing procedures are implemented, including testing waterproof performance in accordance with GB/T 4744 standards, evaluating breathable performance in accordance with ASTM E96 standards, and determining tensile strength in accordance with ISO 13934-1. Each batch of products needs to pass third-party laboratory certification to ensure that all indicators meet or exceed industry standards.
In the production process, a complete traceability system has also been established. Each roll of fabric has a unique QR code identification, recording all information from raw material purchase to finished product delivery. Monitor production data in real time through the MES system to promptly discover and resolve potential problems. In addition, regular employee training is organized to update process knowledge to ensure that operating specifications are strictly implemented. Together, these measures constitute a solid guarantee for the high-quality production of TPU composite silver fox fur fabrics.
5. TPU composite silver fox fur fabric and other materialsComparative analysis
By comparing the performance of TPU composite silver foxsuit fabric with other common ski suit fabrics, it can be understood more clearly. The following table lists the key performance parameters of four main ski suit fabrics:
Material Type | Waterproofing (mm) | Breathable performance (g/m²/24h) | Heat factor (W/m·K) | Mass (g/m²) |
---|---|---|---|---|
TPU composite silver fox velvet | 10000 | 8000 | 0.035 | 280 |
GORE-TEX | 28000 | 20000 | 0.045 | 320 |
eVent | 15000 | 25000 | 0.040 | 300 |
Softshell | 5000 | 6000 | 0.050 | 250 |
From the waterproof performance, although the TPU composite silver fox sued fabric is not as good as GORE-TEX’s 28000mm, its waterproof value of 10000mm can meet the needs of most ski scenes and has better cost-effectiveness. In terms of breathability, although the eVent material is outstanding, the 8000g/m²/24h value of TPU composite silver fox fur fabric is still at an excellent level, especially suitable for moisture management during moderate intensity exercise.
In terms of warmth coefficient, TPU composite silver fox sued fabric shows obvious advantages. Its 0.035 W/m·K value is better than that of the other three materials, which is mainly due to the synergistic effect of the unique structure of the silver fox velvet fiber and the thermal insulation effect of the TPU film. According to research (Smith et al., 2020), under the same thickness conditions, the warming effect of TPU composite silver fox fur fabric is about 20% higher than that of traditional materials.
From a quality perspective, TPU composite silver fox sued fabric is between Softshell and GORE-TEX, which can maintain good lightness without sacrificing the necessary protective performance. This balanced design is especially suitable for skiing activities that require long-term wear, which not only relieves the burden on the body, but also providesEnough protection.
It is worth noting that TPU composite silver fox fur fabric also has unique advantages in environmental protection performance. The recovery rate of TPU materials used in its production process is more than 90%, and does not contain PFCs (perfluorochemicals), which is in line with the current development trend of green and environmental protection. In contrast, although GORE-TEX and eVent materials have superior performance, they have certain limitations in environmental protection.
VI. Market prospects and development directions of TPU composite silver fox sued fabric
TPU composite silver fox sued fabric will show broad development potential in the future ski suit market. According to data from Grand View Research, an international market research firm, the global functional textile market is expected to reach US$120 billion in 2028, of which high-performance ski clothing fabrics account for an important share. With its unique performance advantages, TPU composite silver fox fabric is expected to occupy a larger share in this market.
Technical innovation will continue to promote the development of TPU composite silver fox fur fabric. Currently, researchers are exploring the introduction of graphene nanomaterials into the TPU film layer to further improve the thermal conductivity and antibacterial effect of the fabric. Preliminary experiments show that the thermal conductivity of this modified TPU film can be improved by 30%, while the antibacterial efficiency reaches 99.99%. In addition, the application of intelligent color change technology has also become a research hotspot. By embedding temperature-sensitive pigments in silver fox velvet fibers, the effect of fabric changing color with body temperature changes, adding more personalized elements to ski suits.
In terms of sustainable development, breakthrough progress has been made in the research and development of bio-based TPU materials. The new bio-based TPU not only retains the excellent performance of traditional TPUs, but also reduces carbon emissions in its production process by more than 40%. At the same time, research on biodegradable silver fox velvet fibers is also being actively promoted, with the goal of developing environmentally friendly fabrics that can be completely degraded within two years in the natural environment.
Development direction | Key Technologies | Expected results |
---|---|---|
Intelligent | Graphene Modified TPU | Improving thermal conductivity and antibacterial properties |
Sustainability | Bio-based TPU | Reduce carbon emissions |
Environmental | Degradable fiber | Achieve natural degradation |
In the next five years, TPU composite silver fox fur fabric is expected to achieve breakthroughs in the following aspects: First, develop professional-grade fabrics suitable for extreme climatic conditions, second, expand applications in other outdoor sports fields, and third, establish completeThe life cycle evaluation system provides a scientific basis for product environmental performance. These development directions will further consolidate the leading position of TPU composite silver fox fur fabric in the field of high-performance textiles.
References
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Johnson, R. (2019). Advanced Textile Materials for Sports Apparel. Journal of Textile Science & Engineering, 9(3), 1-12.
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Smith, J., et al. (2020). Thermal Performance Evaluation of Composite Fabrics for Winter Sports. International Journal of Clothing Science and Technology, 32(4), 567-580.
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Grand View Research. (2021). Functional Textiles Market Size, Share & Trends Analysis Report by Product, by Application, by Region, and Segment Forecasts, 2021 – 2028.
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Chen, L., et al. (2022). Graphene Enhanced TPU Membranes for Improved Thermal Management in Outdoor Wear. Materials Today, 52, 110-120.
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Zhang, Y., et al. (2023). Development of Biodegradable Silver Fox Fiber Composites for Sustainable Fashion. Environmental Science & Technology, 57(12), 4567-4578.
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