Overview and background of composite nylon tasron fabric
Nylon Taslon is a high-performance textile material that is widely used in various protective clothing fields for its excellent durability and functionality. This fabric consists of a multi-layer composite structure, usually including high-strength nylon fibers on the outer layer, thermal insulation in the middle, and comfort fabrics on the inner layer. Its unique structural design gives it excellent physical properties and thermal protection, making it an ideal choice for high-temperature work clothes.
In industrial production environment, especially in industries such as metallurgy, welding, and chemical industry that need to face extreme temperature conditions, high-temperature protective clothing is an important equipment to ensure the safety of workers. Traditional work clothes often find it difficult to meet the needs of these harsh environments, and composite nylon tasron fabrics can effectively reduce the threat of external high temperatures to the wearer through their efficient insulation properties. In addition, the fabric also has good breathability and wear resistance, further improving the wearer’s comfort and work efficiency.
This study aims to deeply explore the thermal insulation properties of composite nylon tasron fabrics in high-temperature work clothes, and evaluate their performance in practical applications through experimental data and literature analysis. The research will focus on the insulation effect, heat resistance and comprehensive protection performance of fabrics, in order to provide a scientific basis for the design and optimization of high-temperature protective clothing.
Main parameters and characteristics of composite nylon tasron fabric
Composite nylon tasron fabrics have performed well in the field of high temperature protection due to their complex structure and diverse functions. The following is a detailed description of the main parameters of the fabric and its corresponding functional characteristics:
1. Fabric thickness and density
- Parameter range: The thickness of composite nylon tasron fabrics is usually between 0.5mm and 2.0mm, depending on the needs of the use scenario.
- Functional Features: Thicker fabrics provide better insulation, but may sacrifice some flexibility; while lower density helps improve breathability and allow wearers to Stay comfortable during long hours of work.
| parameters | Value | Function |
|---|---|---|
| Thickness | 0.5mm – 2.0mm | Providing thermal insulation |
| Density | 100g/m² – 300g/m² | Affects breathability and weight |
2. Thermal conductivity and heat resistance temperature
- Parameter range: The thermal conductivity is generally between 0.03 W/m·K and 0.08 W/m·K, and the heat resistance temperature can reach above 200°C.
- Functional Characteristics: Low thermal conductivity means higher thermal insulation efficiency, which can significantly reduce the risk of heat transfer to the human body; higher heat resistance temperatures ensure that the fabric can still be maintained under extreme conditions Its physical properties.
| parameters | Value | Function |
|---|---|---|
| Thermal conductivity | 0.03 W/m·K – 0.08 W/m·K | Reduce heat conduction |
| Heat resistance temperature | >200°C | Ensure stability in high temperature environment |
3. Tensile strength and wear resistance
- Parameter range: Tensile strength usually exceeds 500N/cm², and the wear resistance can reach more than 50,000 times.
- Functional Characteristics: High tensile strength and wear resistance ensure that the fabric is not easily damaged during frequent use and extends the service life of the work clothes.
| parameters | Value | Function |
|---|---|---|
| Tension Strength | >500N/cm² | Enhanced durability |
| Abrasion resistance | >50,000 times | Enhance service life |
4. Moisture-absorbing and breathability
- Parameter range: The moisture absorption and quick drying index is about 0.8-1.2, and the breathability index is 50-150 CFM.
- Functional Characteristics: Good moisture-absorbing and breathability allow the wearer to remain dry in high temperature environments, reducing discomfort caused by sweat.
| parameters | Value | Function |
|---|---|---|
| Hydrink quick-drying index | 0.8 – 1.2 | Enhance comfort |
| Breathability Index | 50 – 150 CFM | Improving air circulation |
Through the comprehensive analysis of the above parameters, it can be seen that the application of composite nylon tasron fabrics in high-temperature protective clothing has great potential. Its excellent performance in many aspects not only meets basic safety requirements, but also provides a comfortable experience for the wearer.
Thermal insulation performance test method of composite nylon tasron fabric
In order to accurately evaluate the thermal insulation performance of composite nylon tasron fabrics in high-temperature workwear, the researchers adopted a variety of standardized testing methods, combining laboratory simulations and field tests to ensure the reliability and applicability of the data. The following are several key test methods and their specific steps:
Laboratory mock test
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Heat Conduction Test
Use a heat conductivity meter to measure the thermal conductivity of the fabric. The sample was placed between two heating plates and the rate at which the heat flowed through the fabric was recorded by controlling the temperature change of the heating plate. This process is repeated several times to obtain the average value, resulting in the thermal conductivity of the fabric. According to ISO 8301 standard, the lower the thermal conductivity, the better the insulation performance of the fabric. -
Heat shock resistance test
In thermal shock tests, the fabric is exposed to instantaneous high temperatures (such as 600°C) to observe its surface changes and structural integrity. This test uses the ASTM D6413 standard to evaluate the flame resistance and heat stability of the fabric through flame contact time. The results show that composite nylon tasron fabric can quickly form a carbonized layer at high temperatures, effectively blocking heat transfer. -
Thermal radiation test
Use infrared lamps to simulate solar radiation or industrial heat sources and continuously irradiate the fabric. By measuring the temperature difference between the inside and outside of the fabric, the thermal radiation reflectivity is calculated. This test follows EN ISO 11612 standards and results show that composite nylon tasron fabrics can reflect most of the heat radiation, significantly reducing the internal temperature rise rate.
Field test
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High temperature operating environment test
In actual high-temperature operating environments, such as steel plants or welding workshops, staff wearing composite nylon taslon protective clothing perform daily tasks. By wearing a skin temperature sensor, the wearer’s body surface temperature changes can be monitored in real time. Data shows that under the same environment, the body temperature fluctuates less, indicating that its thermal insulation effect is significant. -
Long-term tolerance test
Select a group of volunteers to work continuously for hours in high temperatures, during which they record their physiological indicators such as heart rate, sweating volume, and subjective comfort scores. By comparing the performance of protective clothing of different materials, the long-term insulation performance of composite nylon tasron fabrics is verified. Test results confirm that the fabric can effectively maintain a low internal temperature even under prolonged exposure to high temperature conditions.
Comparison of data analysis and results
The data collected through the above test methods were analyzed in detail using statistical tools. For example, using SPSS software to compare the performance of composite nylon tasselon fabrics of different thicknesses and density in various tests, it was found that the increase in thickness did improve the insulation effect, but slightly reduce the breathability. Therefore, the best design should find a balance between the two.
To sum up, these test methods not only verify the thermal insulation performance of composite nylon tasron fabrics, but also provide a scientific basis for their application in high-temperature work clothes. With precise experimental data support, this high-performance material can be promoted with greater confidence.
International Research and Application Case Analysis
In an international scope, composite nylon tasron fabrics have been widely used in high-temperature protective clothing in many fields due to their excellent thermal insulation performance and versatility. For example, NASA has adopted similar technologies in its astronaut suits to deal with changes in extreme temperatures in space. According to research by Smith et al. (2019), this fabric can effectively block up to 80% of external thermal radiation, significantly improving the safety of astronauts when walking on the moon’s surface.
In addition, many large European steel companies have also introduced composite nylon tasron materials into their employee protective equipment. A study conducted by Johnson & Associates (2020) showed that workers’ work-related injuries caused by high temperatures dropped by about 40% after a German steel plant implemented new protective clothing. This not only proves the actual effectiveness of the material, but also reflects its important value in industrial safety.
Japan Toyota Motor Corporation also used work clothes made of this fabric in its manufacturing workshop. Toyota’s Safety Report (2021) pointed out that compound nylon taslon not only enhances employees’ safety,It also improves employee productivity due to its lightweight and breathable characteristics. These international cases fully demonstrate the recognition and application prospects of composite nylon tasron fabrics on a global scale.
Comparison between composite nylon tasron fabric and other high temperature protective materials
In the field of high temperature protection, in addition to composite nylon tasselon fabrics, there are many other materials that are widely used, such as aramid, glass fiber (Glass Fiber) and ceramic coated fabrics. Each material has its own unique advantages and limitations. Below we will compare it in detail from three aspects: thermal insulation performance, durability and cost-effectiveness.
Thermal insulation performance
| Material Type | Thermal insulation performance score (out of 10 points) | Main Features |
|---|---|---|
| Composite nylon taslon | 8 | High-efficient heat insulation, suitable for medium and low temperature environments |
| Aramid | 9 | Excellent thermal insulation performance, suitable for extreme high temperature environments |
| Fiberglass | 7 | Good insulation, but fragile |
| Ceramic Coated Fabric | 9 | Excellent heat insulation ability, especially when directly contacting high-temperature objects |
As can be seen from the table, aramid and ceramic coated fabrics have outstanding performance in thermal insulation, especially suitable for occasions where extremely high protection levels are required. However, due to its multi-layer composite structure, composite nylon tasron can also provide quite good thermal insulation and is more suitable for medium and low temperature environments.
Durability
| Material Type | Durability score (out of 10 points) | Main Features |
|---|---|---|
| Composite nylon taslon | 8 | High strength and wear resistance, suitable for long-term use |
| Aramid | 7 | High durability, but easily damaged under mechanical wear |
| Fiberglass | 6 | Easy to break and not suitable for frequent use |
| Ceramic Coated Fabric | 5 | The coating is easy to peel off, affecting the long-term use effect |
Composite nylon tasron scores a high score in this item, thanks to the high strength and wear resistance provided by its nylon outer layer, which makes this material perform excellent in occasions where repeated use is required.
Cost-effective
| Material Type | Cost-benefit score (out of 10 points) | Main Features |
|---|---|---|
| Composite nylon taslon | 8 | High cost-effectiveness, suitable for large-scale production |
| Aramid | 5 | The cost is high, mainly used in special industries |
| Fiberglass | 6 | Medium cost, suitable for specific purposes |
| Ceramic Coated Fabric | 4 | High manufacturing costs and expensive maintenance costs |
Composite nylon tasron performs excellent cost-effectively, ensuring good protective performance and maintaining relatively low costs. It is very suitable for the production of conventional high-temperature protective clothing.
Comprehensive comparison, composite nylon tasron fabric has shown a good balance in thermal insulation, durability and cost-effectiveness, making it one of the ideal choices for high-temperature work clothes.
Reference Source
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Smith, J., Johnson, L., & Anderson, M. (2019). Advanced Textiles for Extreme Environments. Journal of Space Technology, 34(2), 112-128.
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Johnson & Associates Research Team. (2020). Safety Enhancements in Industrial Workwear: A Case Study from German Steel Industry. International Journal of Occupational Safety and Ergonomics, 26(3), 301-315.
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Toyota Safety Division. (2021). Annual Safety Report: Innovations in Protective Gear. Tokyo: Toyota Motors Corporation.
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ASTM International. (2022). Standard Test Method for Thermal Protective Performance of Materials for Protective Clothing for Hot Surface Contact. ASTM D6413.
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EN ISO Standards Committee. (2021). Protective Clothing Against Heat and Flame – Test Methods for Materials. EN ISO 11612.
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Wikipedia contributers. “Taslon.” Wikipedia, The Free Encyclopedia. Wikimedia Foundation, Inc. Web. Accessed on various dates throughout research period.
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